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PresSure Products Company’s PPC-CMS Concentration Monitoring System provides continuous monitoring and accurately controls the concentration of aqueous-based cleaning agents in your inline cleaner. Concentration imbalances can occur through assembly-related dragover, evaporation, or bath level adjustments. The PPC-CMS not only gives precise control of the process to resolve this problem, it also greatly reduces chemistry usage. The system’s unique design ensures that concentration is controlled at a point just before the spray nozzles—where it counts.

How the PPC-CMS Works

The PPC-CMS is easily and unobtrusively fitted to most inline cleaners. It includes a state-of-the-art refractometer,which is used to measure the refractive index of the chemistry and automatically adjust the amount of chemistry in the wash tank to maintain the proper concentration. The refractometer sensor is fitted to a sampling loop, through which a sample of the wash solution flows. This approach permits precise control of the chemistry, making the system robust and nearly maintenance-free.

A programmable logic controller (PLC) monitors the wash solution concentration, injection of chemistry,duration of injection, and all status alarms. Depending upon the severity of the alarm, the PLC may shut down the system. Both pre-set and actual concentration values are displayed for the operator using the BRIX scale.

Ease Of Use

The PPC-CMS also features a full-color operator interface touch screen graphic panel that allows for simple process setting changes and displays the status of the process.

The chemical delivery system consists of a metering pump and a containment pallet. Three sensors are mounted on the containment pallet to detect overflow, low chemistry levels, and chemistry out. A light tower indicates the condition of the system and on-screen status indicators are provided to assist with troubleshooting, while the system tracks the amount of chemistry and water added.

System controls are housed in a NEMA 12 console on casters. To insure safety, a low voltage (24V) control is used, as well as stainless steel or polypropylene components.


Specifications:

  1. Power Requirements:
    Voltage—115 VAC at 60hz Current—15 amperes
  2. Additional Requirements:
    A source of deionized water can be employed to control concentration updrift.

 

 

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